Intelligent Plant Controller

Intelligent Plant Controller is a real time closed loop control and optimisation machine interface that that not only meets client's rigorous product quality requirements, but reduces their operating costs as well. Intelligent plant technology is revolutionary in that these model-based multivariate controls are customised specifically for each application ensuring very accurate and precise controls plus optimisation for minimising costs, all at an extremely low cost and fast speed of implementation.

  • Unsurpassed set up. KPS' Process Data Analyser (PDA) is used to rapidly automatically generate process models from data.
  • Versatile. Models of more than one attribute can be used to provide multivariable control. For example, a hammer mill application controlled the entire particle size distribution by controlling three separate particle size results.
  • Minimise costs, maximise production and maintain quality.
  • Optimisation calculates machine settings to best meet product specifications within operating criteria and constraints such as minimum operating costs.
  • Change recipes quickly and cost effectively. Different recipes can be input and the controller will automatically find the new goal in the minimum time. Multiple models can be used to provide accurate controls even with wide-ranging feedstocks.

Benefits

  • Automated production
  • Reduction in out-of- specification material
  • Reduced operator intervention
  • Increased production rates
  • Increased plant up time with faster start up
  • Much tighter control of product quality

 
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